In today's global fisheries operations, stable ice sources are one of the core elements in maintaining the value chain of seafood products. With the expansion of fishing operations and the increase in port throughput, the traditional ice making mode is increasingly lacking in response speed, supply stability, and total cost of ownership.
The CBFI modular ice making base solution is an integrated infrastructure developed to address the pain points in the aforementioned industries. This plan has established an integrated ice source service system of "production storage distribution", which has been deployed and operated in multiple fishery production areas, helping customers form a standardized ice supply capacity of 150 tons per day, systematically improving the efficiency of cold chain logistics, and achieving refined management of operating costs.
**Trinity collaborative system: creating a sustainable ice source guarantee hub**
The CBF system is designed with scenario driven approach, providing end-to-end ice source solutions through the following three deeply interconnected functional modules:
**1. Seawater ice making unit: an elastic and efficient ice source production engine**
-* * Adjustable production capacity * *: The designed peak daily output of a single unit is 150 tons, and it supports on-demand adjustment in the range of 80-200 tons, accurately matching the fluctuating demand of the fishing season and off-season.
-* * Customizable specifications * *: In addition to standard ice blocks, various sizes and shapes of ice cubes can be customized to adapt to differentiated scenarios such as pre cooling in fishing boat cabins and bulk packaging at ports.
-Energy consumption optimization: Based on closed saltwater circulation and efficient heat exchange technology, it can save 15% -20% energy compared to conventional systems, significantly reducing long-term electricity expenses.
-Intelligent Control: Built in PLC centralized control system and IoT interface, supporting production data visualization, predictive maintenance, and energy efficiency optimization, moving towards unmanned intelligent operation and maintenance.
**Core values**
-High freezing efficiency: Parallel dual evaporators accelerate heat exchange and improve the overall ice removal efficiency of the equipment.
-* * Resource friendly * *: Directly using seawater to make ice, alleviating freshwater resource constraints in coastal and island areas.
-Flexible Construction: Adopting standardized prefabricated modules, supporting phased investment and rapid deployment, reducing initial financial pressure.
**2. Smart ice storage system: providing stable buffering and dispatch center**
-* * Capacity intelligent matching * *: The ice storage capacity is dynamically adapted to the ice making capacity, for example, in conjunction with a 150 ton/day production line, 300-500 tons of turnover inventory can be configured to effectively balance production and sales fluctuations.
-Accurate and uniform temperature field: The combination of full frequency conversion refrigeration and multi-point temperature control strategy ensures that the temperature fluctuation inside the warehouse does not exceed ± 0.5 ℃, and maximizes the suppression of ice sublimation and agglomeration.
-Excellent insulation performance: Using high-performance insulation materials and airtight design, the thermal resistance value is better than the industry average, continuously reducing cooling loss.
**3. Automated transmission and distribution system: a direct ice source distribution network to the end of the operation**
-Fine processing of ice particles: Through efficient crushing equipment, uniform ice particles of 2-5cm are produced to meet different process requirements such as layered preservation of fish catches and cooling in processing plants.
-Intelligent directional delivery: The food grade conveying system, combined with a programmable logic controller, achieves timed and quantitative delivery to multiple freezing points simultaneously.
-Integrated packaging solution: An optional integrated automatic packaging line can be used to complete the entire process of weighing, bagging, and sealing, improving the speed of outbound and product consistency.
**System advantages**
-Seamless end-to-end delivery: The conveying terminal can be extended to the deck of fishing boats or the loading and unloading port of cold chain trucks, achieving "ready to use" and reducing turnover links.
-* * Quiet and environmentally friendly operation * *: The low-noise design meets strict community environmental requirements and is suitable for the modernization of fishing ports in nearby residential areas.
-Real time status monitoring: Key workstations are equipped with sensing and monitoring equipment to achieve transparent management of operational data and ensure reliable and continuous operation of the system.
The CBF whole plant solution not only completes the technological innovation in the ice making process, but also drives the comprehensive efficiency improvement of the fishery supply chain through systematic integration
-* * Whole cycle cost optimization * *: With precise capacity control, intelligent warehouse management, and automated distribution, effectively reduce energy consumption, losses, and labor dependence.
-Agile Supply Chain Response: Achieving full process digital control from demand initiation to ice source delivery, ensuring timely ice source protection for catches during the golden preservation period.
-* * Scalable architecture for the future * *: Modular design allows for smooth capacity expansion and functional module supplementation as business develops, supporting long-term development of enterprises.
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