Model SD-500 of the double-spiral freezer is designed with a freezing capacity of 500 kg per hour. The customer aims to meet the growing demand for seafood freezing, including quick-freezing of shrimp, fish, and other aquatic products through the introduction of this equipment. Additionally, local attention to energy-saving and environmentally-friendly equipment has driven Icesource(CBFI) to enhance its technological innovation efforts, ensuring that the new device not only meets production efficiency requirements but also adheres to strict environmental standards.
Technical Specifications and Performance Advantages: The Icesource(CBFI) SD-500 double-spiral freezer adopts an advanced dual-drum left-right spiral operating structure, achieving higher output in the same footprint compared to traditional single-spiral models. Its core components, such as evaporators made from industrial-grade aluminum alloy, ensure excellent heat exchange performance. Moreover, the full stainless steel conveyor mesh significantly extends service life and reduces maintenance costs. Additionally, the model is equipped with low-noise fan systems and intelligent temperature control functions, making the entire freezing process smoother and more controllable.
Main Challenges Faced:
• Environmental Adaptability Issues: Thailand's tropical climate, characterized by high temperatures and humidity throughout the year, poses significant challenges to the stable operation of mechanical equipment, particularly refrigeration systems. Ensuring efficient operation under extreme conditions remains a top priority.
• Energy Consumption Control: With increasing global emphasis on green sustainable development, reducing energy consumption has become a critical criterion for evaluating modern industrial equipment. Thus, balancing freezing efficiency with power cost is another urgent problem to be addressed.
• Operational Simplicity: Considering that target user groups may lack professional training or experience, simplifying human-machine interaction interfaces and enhancing automation levels are crucial.
Other potential obstacles include:
• Possible differences in local regulations and policies, leading to complex approval processes and high tariffs when importing large machinery.
• The robustness of after-sales service networks, which directly affects end-user satisfaction.
Implementation of Solutions:Technological Innovation to Address Environmental Challenges:
• Icesource(CBFI) has optimized its design specifically for Thailand's tropical climate conditions, such as adding special coatings to enhance corrosion resistance and selecting more heat-resistant electronic components to improve overall reliability. Furthermore, improvements in cooling tower designs allow ideal heat dissipation even in high-temperature environments.
• Introduced variable frequency speed regulation technology to adjust compressor working frequencies dynamically based on actual load conditions, effectively reducing unnecessary energy waste.
Energy-Saving Measures:
• Utilized highly efficient heat exchanger designs combined with closed-loop circulating air duct layouts to minimize cold loss. According to official data, the SD-500 achieves approximately a 15% overall energy-saving rate compared to similar products.
• Developed an IoT-based remote monitoring management system, enabling administrators to view equipment status information in real-time and take immediate action, further improving resource utilization.
User Experience Optimization:
• Simplified button settings on the control panel, replacing complicated text explanations with graphical display interfaces for easy use by first-timers. Supports multi-language switching functions for convenience across different nationalities.
• Provided comprehensive detailed operation manuals and technical support documents, organizing regular online/offline training courses to help customers better understand and master relevant knowledge and skills.
Exploration of Application Fields:Primary Application Scenarios:
• Seafood Processing: Given Thailand's rich marine resources, this double-spiral freezer is widely used in the preliminary treatment stages of various seafood items, such as immediate freezing upon being freshly caught, significantly extending shelf-life while preserving original flavors.
• Meat Products: Whether poultry or red meat, this equipment can complete all necessary steps from slaughter to packaging, ensuring food safety and enhancing production line efficiency.
• Fruit and Vegetable Preservation: For fruits and vegetables requiring long-distance transport yet fearing dehydration and deterioration, rapid low-temperature processing can lock in moisture well, avoiding nutrient loss.
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