In an increasingly competitive market, controlling operating costs and improving production efficiency are the core of your sustained profitability. Electricity costs, labor, equipment maintenance, and ice removal efficiency are directly related to profit margins. A 10 ton/day high-efficiency and energy-saving direct cooling ice block factory is not just a set of equipment, but also a comprehensive solution aimed at creating the highest profit for you.
Core parameters
** * Daily ice production * *: 10 tons/24 hours (based on standard operating conditions of ambient temperature of 32 ℃ and water temperature of 25 ℃)
*Ice brick specifications: can be customized according to customer needs, with common specifications of 10kg/block and 25kg/block. The ice is dense, transparent, and melts slowly.
** * Cooling method * *: Direct evaporative cooling, with much higher heat transfer efficiency than indirect cooling.
*Refrigerant: New environmentally friendly refrigerants can be selected according to the environmental requirements of the customer's location.
** * Total installed power * *: After system optimization, the typical configuration power range of the entire factory is between * * 65-75kW * *, depending on customized configuration.
** * Cooling method * *: The standard configuration is an efficient air-cooled condenser, suitable for the vast majority of installation environments; Optional water-cooled condenser, suitable for scenarios with abundant water resources and strict requirements for site noise.
** * Control System * *: Fully automatic PLC microcomputer control system, integrated human-machine interaction interface, realizing one click operation and remote monitoring.
** * Installation footprint * *: Adopting a highly compact design, the main unit, ice maker, and ice storage are integrated and connected to minimize the space occupation of the factory building.
Function and Application: Covering ice usage scenarios in core industries, with a wide range of applications:
** * Cold chain logistics * *: provides a long-term and stable low-temperature environment for refrigerated trucks, with slow ice melting to ensure the quality and safety of goods during transportation.
** * Ocean fishing * *: Ice bricks have high hardness and strong compressive strength, making them very suitable for fishing boats to go out to sea for fishing. A slow melting rate can effectively extend the shelf life of fish catches and reduce return losses.
** * Food Processing * *: Suitable for meat slaughtering and cutting, vegetable pre cooling, baking and cooling processes. The direct cooling ice making process is clean and hygienic, meeting food contact standards.
*Ice making wholesale: As a professional ice making factory, this equipment is a reliable productivity for you to expand your business and serve surrounding customers. Its high efficiency and low failure rate are powerful guarantees for you to win the market.
*Chemical and Medical: Provide stable cooling sources for industries that require process cooling.
Core advantage: Why can it create higher profits for you? The following four core advantages directly translate into your actual benefits:
**1. Ultimate Energy Efficiency: Reducing Your Electricity Costs from the Design Source**
*Compact structure and small temperature difference: Through CFD fluid simulation, we have optimized the system pipeline and layout to the extreme. The equipment structure is compact, reducing the distance and pressure loss of refrigerant transportation. Meanwhile, the heat transfer temperature difference between the evaporator and the ice body is designed to be smaller, which means that the compressor can operate at lower pressure ratios, significantly reducing energy consumption. Compared with similar products in the market, it can achieve energy savings of 10% -15%.
*Special serrated flow channel design: This is one of our core technologies. The flow channel inside the ice maker is not a smooth straight line, but a serrated structure that has been precisely calculated. This design greatly increases the heat transfer area and destroys the laminar boundary layer of the refrigerant, causing turbulence and improving heat transfer efficiency by over 30%. The result is faster cooling speed and shorter ice making cycle.
*Efficient water de icing system: The de icing process is a major energy consumer. We adopt a unique hot fluorine de icing technology, which achieves fast and uniform de icing through precise control of the hot fluorine flow direction and time. The entire process only takes a few minutes. Compared to traditional methods, de icing energy consumption is reduced by about 20%, and there is no damage to the ice blocks, further shortening the single ice making cycle and increasing daily production.
**2. Highly automated: Significant savings in labor and management costs**
*One click ice making: From water injection, ice making, de icing to ice storage, the entire process does not require manual intervention. The operator only needs to set the parameters on the touch screen, and the device can run continuously and stably for 24 hours.
*Intelligent Ice Storage Warehouse Management: The system can connect to the ice storage warehouse to monitor the inventory and temperature in real time. When the amount of ice is insufficient, the ice making process can be automatically initiated; When a fault occurs, the system will automatically sound an alarm and display the fault point, greatly simplifying maintenance work.
** * Remote monitoring optional * *: You can remotely view device operation status, output, energy consumption and other data through your mobile phone or computer, achieving digital management and freeing you from tedious on-site management.
**3. Durable and low maintenance: ensuring your long-term stable operation**
** * Selected Core Components * *: The compressor adopts fully enclosed or semi enclosed models from the internationally renowned brand (Bitzer), with high energy efficiency and long service life. The evaporator (ice maker) is made of high-quality stainless steel or steel that has undergone special anti-corrosion treatment, which is corrosion-resistant and has a long service life.
*Modular design: Key functional modules are independently designed for easy inspection and maintenance in the later stage. Even if parts need to be replaced, they can be quickly located and operated to minimize downtime.
Process technology and customized services: meet your personalized needs*
There are differences in venue conditions and business needs among different clients. Therefore, we offer flexible customization services:
** * In depth analysis of process technology * *:
*Vacuum water injection technology: Ensure uniform and consistent water injection for each ice mold, ensuring accurate weight and size of each ice block.
*Multi layer composite insulation: The ice storage facility adopts high-strength storage panels and multi-layer sealing design, with excellent insulation performance and effective reduction of cooling loss.
*Anti corrosion and rust prevention process: For wet and high salt alkali environments such as fisheries, we can provide reinforced electrophoretic coating or key components made of stainless steel material to ensure the durability of the equipment in harsh environments.
** * Customized Options * *:
*Customization of Ice Brick Specifications: In addition to standard specifications, we can customize ice molds according to the weight and shape you require.
*Customization of Energy Efficiency Levels: We can provide configuration plans for different energy efficiency levels based on your initial investment budget.
** * Customized Site Layout * *: Our engineering team can conduct non-standard design based on the factory drawings you provide, making the equipment perfectly fit your site.
Customer Q&A and Case Studies
**Q: What are the water and electricity requirements for the installation environment of this equipment? **
A: The standard configuration is three-phase 380V/50Hz industrial power. There are no special requirements for water quality, ordinary tap water is sufficient, but we recommend installing a filter at the inlet end to extend equipment life and ensure ice cleanliness.
**Q: What are the main maintenance tasks in daily operation? What is the frequency? **
A: Daily maintenance is very simple. Mainly includes: regularly cleaning the condenser fins (usually once every 1-3 months depending on the environmental dust situation), checking the system operating pressure and temperature (which can be viewed through the control panel). Our system will intelligently prompt maintenance time, greatly reducing the technical threshold for maintenance.
**Q: What are the advantages of direct cooling ice block factories compared to traditional saltwater ice making? **
A: Direct cooling eliminates the need for salt water as an intermediate refrigerant, eliminates the corrosion of equipment by salt water and the energy consumption of pumping salt water. The system is simpler and the heat transfer efficiency is higher. Therefore, the comprehensive energy efficiency is about 20-30% higher than that of salt water, and the equipment occupies a smaller area.
Choosing us means choosing a reliable, efficient, and continuously creating value for you as a partner. CBFI always upholds the spirit of craftsmanship, putting your operating costs and investment returns first.
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