To meet the growing demand for efficient and automated ice making solutions in the market, Icesource (CBFI) has launched a newly designed fully automatic ice packaging machine. This device is dedicated to solving the core pain points of high labor costs, insufficient efficiency, and low standardization faced by large and medium-sized edible ice production enterprises in the traditional packaging process, and providing customers with an integrated intelligent production solution from ice making to packaging.
The fully automatic ice packaging machine integrates advanced mechanical automation and intelligent control technology, which can achieve unmanned operation throughout the entire process from ice conveying, measuring and weighing to filling and sealing. Its core function is to ensure the continuity and reliability of large-scale production processes with stable and high-speed packaging rhythms. The equipment is equipped with a multi-layer safety interlock protection system, effectively ensuring the safety of operators and equipment operation.
**Core technical parameters**
-Model: API 100
-Packaging capacity: 10 to 25 bags per minute (depending on packaging specifications)
-Single package weight range: 2 to 15 kilograms
-Applicable film types: HDPE, LDPE, LLDPE and other food grade packaging materials
-Film thickness requirement: ≥ 0.045 millimeters
-Finished bag size range:
-Length: 400 to 850 millimeters
-Width: 300 to 450 millimeters
-Working pressure: ≥ 0.6 megapascals
-Power Requirements: Three phase 380V/50Hz
-Net weight of equipment: approximately 800 kilograms
-Dimensions: 3750mm in length, 1190mm in width, and 2270mm in height
Note: The actual packaging speed is related to the packaging specifications; It is recommended that the net height of the installation site be no less than 3.25 meters.
**Core advantages and performance characteristics**
Compared to traditional packaging methods that rely on manual or semi-automatic equipment, this device has the following outstanding advantages:
**Efficiency improvement**
-High speed operation: The maximum packaging speed can reach 25 bags per minute, greatly improving the overall throughput capacity of the production line.
-Continuous production: Automated processes avoid personnel fatigue and shift breaks, enabling 24/7 continuous operation and significantly improving equipment utilization.
**Economic benefits**
-* * Cost optimization * *: By replacing multiple manual positions, long-term labor costs can be directly reduced while minimizing product losses caused by inconsistent manual operations.
-Energy consumption control: Adopting an efficient driving system and intelligent standby mode to achieve low operating energy consumption while ensuring performance.
**Operation and maintenance**
-* * User friendly * *: Equipped with a graphical touch screen, parameter settings and status monitoring are clear at a glance, and operators can easily get started after simple training.
-* * Convenient maintenance * *: The key components adopt modular design, making daily cleaning and maintenance easy, and supporting quick replacement, minimizing downtime to the greatest extent possible.
**The application value in large-scale edible ice factories**
In the large-scale and automated production system of edible ice, the introduction of fully automatic packaging machines can create significant value from multiple dimensions:
**Upgrading production capacity**
The high speed and stability of the equipment directly enhance the maximum output of the production line, enabling the factory to calmly respond to peak season orders or sudden large-scale demands, and shorten the delivery cycle.
**Comprehensive cost control**
Automated packaging not only saves direct labor, but also reduces waste of ice and packaging materials through precise measurement. In the long run, the high stability of equipment helps to reduce maintenance frequency and production interruption risks, thereby diluting the overall cost of ownership.
**Quality and Consistency Assurance**
Through precise sensors and control systems, ensure that the weight error of each bag of products is controlled within a very small range. The mechanized packaging process also makes the sealing strength and appearance neatness far superior to manual operation, enhancing the overall image of the product.
**Enhance market responsiveness**
The efficient and stable backend packaging capability enables the factory to undertake more flexible and diverse orders, such as producing small retail packages and large catering packages simultaneously, enhancing the service flexibility and competitiveness of the enterprise in segmented markets.
**Sustainable development**
The device supports precise control of packaging film usage, reducing material consumption from the source. Partial configurations can also achieve edge material recycling, which is in line with the current industry orientation of green production and circular economy.
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