Project Introduction
High-Efficiency Precooling and Freezing Solution for Fish Meat Storage
1. Utilizes a 20-ton high-efficiency flake ice machine to rapidly produce ice. The large surface area of flake ice quickly absorbs heat from the fish meat, achieving fast precooling and inhibiting bacterial growth, ensuring the safety of the fish meat as the first line of defense.
2. Custom-designed straight-in, straight-out double spiral freezer based on customer site requirements. The compact design saves space while offering superior freezing performance, rapidly reducing the core temperature of the fish meat to below -18°C. This effectively preserves the nutritional value and texture of the fish meat.
Design Features of the Solution
Fish Meat Precooling: 20-ton Flake Ice Machine
Flake ice, with its convenient storage and transportation characteristics, flexibly meets various freshness preservation needs. Leveraging the rapid ice-making capability and superior quick cooling and uniform distribution features of the flake ice machine, it achieves fast precooling, inhibits bacterial growth, and ensures fish meat safety as the first line of defense.
1. Parallel Design with Three Bitzer Compressors: The flake ice machine uses three Bitzer compressors in parallel, providing highly efficient cooling and ensuring stable long-term operation.
2. Evaporative Cooling Heat Exchanger Technology for Tropical Climates: Designed for tropical climates and special water conditions near coastal areas, the project employs evaporative cooling heat exchanger technology. Both internal and external components are made from corrosion-resistant stainless steel to ensure high-efficiency heat exchange performance and long-term stable operation in high-corrosion and high-temperature environments.
3. 10-ton Ice Storage Facility: A 10-ton ice storage facility is built under the flake ice machine. It uses polyurethane sandwich panels with a 304 stainless steel finish, offering excellent insulation. Ice is produced efficiently during off-peak electricity hours, converting electrical energy into stored ice flakes that can be supplied on demand.
Double Spiral Freezing Equipment
The dual spiral freezing equipment consists of an insulation system, a drive system, and a heat exchange system. Custom-designed for customer site requirements, it features a straight-in, straight-out dual spiral freezer that offers a compact design to save space, superior freezing performance, and highly automated operating procedures. This equipment can rapidly reduce the core temperature of fish meat to below -18°C in a short period, effectively preserving the nutritional value and texture of the fish meat. The rapid freezing process enhances product quality and competitiveness.
Refrigeration System
1.Bitzer Compressors: The system utilizes Bitzer brand compressors, ensuring highly efficient cooling and stable operation.
2.Evaporative Cooling Heat Exchanger Technology for Tropical Climates: Designed specifically for tropical climates and special water conditions near coastal areas, the unit employs evaporative cooling heat exchanger technology. Both internal and external components are made from corrosion-resistant stainless steel, ensuring high-efficiency heat exchange performance and long-term stable operation in high-corrosion and high-temperature environments.
