In the field of aquatic processing, ice is not only a "necessity" for preservation, but also a core element for ensuring product value and reducing transportation losses. However, traditional ice making equipment has problems such as insufficient production capacity, unstable ice supply, and high dependence on manual labor, which seriously restrict the scale development of enterprises. In response to this pain point, CBFI has tailored a solution of "dual machine tube ice machine+intelligent ice storage system" for a leading aquatic enterprise in a certain region. Through the collaborative operation of a daily ice making capacity of 100 tons and a 40 ton automated ice storage system, it helps customers achieve a 40% increase in production efficiency and a reduction in ice product loss rate to below 0.5%, becoming a benchmark case for intelligent upgrading of aquatic processing.
The demand for ice products in aquatic processing and the limitations of traditional solutions
1. Characteristics of demand for ice products for aquatic preservation
Timeliness: Cooling needs to be completed within the "golden 2 hours" from fishing to pre-treatment, otherwise the loss rate of umami substances will accelerate;
Stability: Ice tubes should be kept at a constant temperature range of -2 ℃ to 0 ℃ to avoid melting and microbial growth;
Uniformity: The size of ice particles should be controlled within 3-5cm to ensure quick product wrapping and reduce physical damage.
The "Dual Engine" Architecture of CBFI Solutions
1. Core equipment configuration and collaborative logic
CBFI has designed a combination scheme of "dual unit tube ice machine+intelligent ice storage system" for it
System workflow:
1. Rapid ice making: The tube ice machine circulates liquid refrigerant through a spiral pipeline, forming a uniform thin ice layer on the surface of the pipeline, and producing 2.08 tons of ice cubes per hour (60% more efficient than traditional plate ice machines);
2. Intelligent transportation: After being crushed by a crusher, the ice cubes are automatically transported to the ice storage warehouse by a robotic arm, and the entire process is unmanned;
3. Precise temperature control: The ice storage system monitors the temperature of the ice storage in real time through IoT sensors. When the inventory is below a threshold, it triggers the priority ice supply mode of the tube ice machine;
4. Dynamic allocation: AGV cars deliver ice cubes to sorting, temporary storage, packaging and other areas as needed according to production line requirements, with transportation errors controlled within ± 500g.
2. Analysis of Technological Breakthrough Points
Efficient Spiral Tube Ice Machine Refrigeration System:
Dual stage throttling technology: Adjust the evaporation pressure through segmented throttling valves to ensure uniform ice thickness (error ≤ 0.5mm);
Self cleaning condenser design: reduces the corrosion of equipment caused by seawater salinity, and extends the maintenance cycle to 3 years/time.
Intelligent ice storage system:
Temperature and humidity coupling control: dynamically adjust the dehumidification system according to the air humidity inside the freezer to avoid ice block adhesion caused by condensed water;
IoT connected control platform: docked with enterprise ERP system, can remotely view inventory data and generate ice consumption forecast reports.
Technical adaptability: the extension from a single device to a scenario based solution
The scheme design of CBFI fully considers the industry characteristics of aquatic processing and the special needs of customers:
1. Equipment reliability under seawater corrosion environment
Material upgrade: The core components of the ice maker are made of 316L stainless steel, which has a salt spray corrosion resistance of ASTM B117 standard;
Anti corrosion coating: The inner wall of the ice storage warehouse is coated with a nano scale anti mold coating, which effectively inhibits the growth of mold.
2. Flexible scalability
Modular design: The ice storage system supports "multi reservoir parallel connection"
Interface compatibility: Reserve intelligent docking ports with automated packaging lines and cold chain logistics vehicles to reserve space for digital transformation.
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