With the booming development of the global fishing industry, efficient ice production and storage have become an indispensable part of the fishing supply chain. During the process of fishing vessels going out to sea, the high-frequency demand for ice is the foundation for ensuring high-quality preservation and timely transportation of aquatic products.
The demand for ice preservation is extremely urgent during the fishing process when fishing boats go out to sea. The client is located in a major global fishing country with extensive and high-intensity fishing activities, facing the following challenges:
1. High frequency of ice use: During fishing at sea, fishing boats must provide ice cubes around the clock to maintain the best freshness of aquatic products and ensure their freshness;
2. Significant impact of sea breeze: Due to its proximity to the harbor area, strong sea breeze interference poses a serious challenge to the heat dissipation and operational stability of traditional ice making systems;
3. Limited site conditions: Fishing ports are often limited by space and layout, requiring compact and efficient ice storage solutions;
4. Rapid deployment requirements: In order to respond to the production needs during the peak season of the fishing industry, equipment installation and production need to be extremely rapid;
5. Intelligent management: Modern fishery customers have higher requirements for precise allocation of ice supply and system digital management.
In response to these specific needs, the CBFI team fully combined its technical accumulation and rich experience in the ice making industry to tailor a 50 ton flake ice rake type intelligent ice storage cold storage system for the customer, achieving rapid response and full scene coverage.
The ice storage cold storage system integrates multiple innovative highlights and core technologies in its design, ensuring stable and efficient operation even under high-intensity applications.
1. Daily production of 50 tons of flake ice, providing a solid guarantee for high-frequency ice demand
This intelligent ice storage cold storage system adopts CBFI's independently developed large-scale flake ice machine ice making unit, with a daily ice production of up to 50 tons, which can meet the continuous ice demand of fishing boats in high-frequency fishing. Specific features include:
-Excellent cooling effect of flake ice: flake ice has a large smooth surface area, a large contact area, and uniform coverage, which is very suitable for rapid cooling and preservation of fishery aquatic products;
-Fast ice making speed: The flake ice machine adopts high-quality stainless steel and anti-corrosion treatment technology, which runs efficiently and stably, ensuring high ice production rate;
-Low energy consumption design: Optimizing the energy efficiency ratio of equipment to minimize daily operating costs.
2. Special evaporative cold windshield device to enhance equipment stability
Due to the installation of the system in coastal areas, strong sea winds can interfere with the heat dissipation efficiency of ice making equipment and the stability of system operation. For this purpose, CBFI has specially designed an evaporative cold windshield device with the following functions:
-Effectively resist strong sea breeze interference: The exclusive wind deflector design optimizes the wind path, avoids cold liquid interference, and effectively improves the efficiency of evaporative cooling operation;
-Optimize heat dissipation performance: The wind deflector device combined with evaporative cooling technology significantly enhances heat dissipation capability, ensuring stable operation of the equipment even in extreme weather conditions;
-Extending equipment lifespan: By protecting the operating environment, the durability and long-term reliability of the equipment have been improved.
3. Intelligent ice storage cold storage system, reducing manual intervention
The ice storage cold storage is equipped with fully automatic rake type material sorting and ice removal devices, combined with a digital management system, to enhance the intelligent operation experience for customers
-Automatic ice scraper device: The scraper type ice sorting system in the cold storage realizes automatic stacking and sorting of ice cubes, with higher efficiency in ice storage and retrieval;
-Accurate ice removal control: Customers can automatically complete the ice removal operation with one click through the central control panel or remote APP;
-Digital management: The temperature, humidity, and ice storage in the cold storage can be monitored in real time, and the ice scheduling can be optimized through intelligent algorithms to reduce ice loss.
4. Modular integration of steel structures for rapid installation and production
CBFI has adopted an overall steel structure foundation design and has carried out over 80% modular prefabrication of system components in the factory. This design scheme brings the following benefits to customers:
-Rapid deployment: After arriving at the project site, the system only requires a small amount of assembly and debugging to be put into operation, greatly shortening the installation cycle;
-Flexible Layout: Modular design allows for flexible deployment of ice storage facilities within limited spaces, adapting to the limitations of fishing port sites;
-Reduce installation risks: The high factory pre installation ratio reduces on-site construction complexity and improves overall project quality.
5. Safety and hygiene, in compliance with international standards
Compliant with international food hygiene standards, the structure is made of food grade stainless steel material to ensure the safety of ice production and storage. The entire ice storage facility is equipped with a corrosion-resistant and moisture resistant design to ensure long-term use in wet marine environments.
The operational efficiency of the system and the benefits to customers
The 50 ton flake ice rake type intelligent ice storage cold storage system designed by CBFI not only meets customer needs in terms of basic performance and high efficiency stability, but also brings significant economic and social benefits to fishery enterprises.
1. Improve the efficiency of fishery preservation and ensure product quality
Continuous and stable ice supply covers the entire process of fish preservation from fishing to transportation. The rapid cooling effect of sliced ice helps maintain the freshness of aquatic products and avoid spoilage caused by poor temperature control, enhancing market sales competitiveness.
2. Reduce the cost of ice usage and minimize ice damage
This intelligent system avoids the loss of manual ice retrieval through precise ice allocation and distribution mechanisms, reducing ice loss by 10% -15% compared to traditional ice storage methods and significantly saving operating costs.
3. Intelligent management to improve operational efficiency
The intelligent ice storage cold storage system reduces manual labor intensity through automated operation, saving customers about 20% -30% of labor costs annually. Meanwhile, digital management has improved the operational efficiency and resource allocation capabilities of enterprises.
4. Energy conservation and emission reduction to support green fisheries
The equipment adopts optimized design, and the overall energy consumption is reduced by more than 10% compared to traditional ice making systems. At the same time, efficient ice supply reduces waste and solves the environmental problem of waste in fishery preservation.
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