Core pain points and solutions for buyers
1. Urgent demand for concrete cooling in summer
• Industry pain points: During summer construction, the temperature of concrete entering the mold often exceeds 30 ℃, leading to:
• Shorten the initial setting time by 30% -50%, which affects the quality of pouring;
• Increased hydration heat can easily cause structural cracks (especially in large volume concrete);
• Additional cooling water is required, resulting in a decrease in intensity.
Targeted solution for CBFI tube ice machine:
• Accurate ice supply system: producing 1.2-2.5 tons of ice per hour (customizable), with ice cube diameters of 25-35mm, linked with the automated mixing plant system, automatically adding as needed;
• Ice heat exchange efficiency: Ice has a large surface area and melts evenly, reducing the temperature of concrete by 1-1.5 ℃ by 100kg per kilogram of ice;
• Low temperature storage module: comes standard with a -10 ℃ ice bin to prevent premature melting of ice cubes and ensure all-weather ice supply stability.
2. Traditional cooling methods are costly and ineffective
• Compare pain points:
• Ice crusher: The high moisture content of crushed ice can easily lead to an imbalance in the concrete mix ratio and equipment blockage;
• Liquid nitrogen cooling: The cost of a single cooling process can reach 0.5-0.8 yuan/cubic meter and requires professional operators;
• Natural cooling: relies on nighttime construction, affecting the project schedule.
Cost advantages of CBFI tube ice machine:
• Low comprehensive energy consumption: The daily electricity cost is only 40-60 yuan (calculated based on 24-hour operation), and the cost of ice cubes is about 0.15 yuan/kg;
• Fully automatic control: reduces manual intervention, allowing a single person to manage 2-3 devices simultaneously;
• Investment payback period: Compared with traditional solutions, it can recoup costs in 1-1.5 years (calculated based on an annual production of 200000 cubic meters of concrete).
Application Plan for Concrete Cooling Scenarios
Dual mode operation in winter and summer
• Summer mode: Linkage with the ERP system of the mixing plant, automatically adjust the amount of ice added according to the ambient temperature, and maintain the concrete discharge temperature ≤ 20 ℃;
• Winter mode: Switch to ice storage mode to reserve ice cubes for anti freezing construction and assist in concrete anti freezing insulation.
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