Each year, the major religious gathering in the Middle East stands among the world's largest public events in terms of scale and population density. With daytime temperatures regularly rising above 45°C and some areas reaching nearly 50°C, the risk of heat exhaustion and dehydration becomes extremely high. For local authorities and service providers, using ice blocks for physical cooling remains the most reliable, widely available, and economically efficient way to maintain safe conditions for participants. It rapidly cools surrounding areas, eases heat stress, and supports the safe and orderly progress of large-scale events.
However, operating in the Middle East means facing three critical challenges: limited water resources, high energy expenses, and extreme summer heat. Conventional cooling solutions-including brine-type ice makers, central air conditioning, and manual water spray systems-either consume excessive water, waste large amounts of electricity, or experience severe performance drops in high-temperature environments. As a result, they often fail to deliver the stable, large-volume, low-cost ice supply required during peak pilgrimage periods.
As a professional international provider of large-scale ice-making systems, CBFI has engineered a customized 800 TPD direct cooling block ice plant specifically for pilgrimage cooling demands in the Middle East. Built around 16 units of 50‑ton direct cooling block ice machines, supported by water‑saving evaporative condensers and professional cold storage, this integrated solution delivers superior refrigeration efficiency, low utility consumption, and consistent performance even in extreme heat. It has become a trusted choice for ice supply during major religious events across the Middle East.
Core Equipment Structure
Optimized for High Heat & Water Shortage
This solution uses a highly integrated configuration:16 × 50 TPD direct cooling block ice machines + water‑saving evaporative condensers + dedicated low‑temperature cold rooms.With a stable daily output of 800 tons, it fully supports uninterrupted ice supply for large pilgrimage sites.
Direct Cooling Block Ice Machine (Core Unit)Adopting direct refrigerant evaporation technology, the system removes the need for brine tanks and intermediate heat transfer media. This brings three key benefits: faster ice formation, higher ice purity, and fewer mechanical failures.The aluminum alloy ice molds ensure uniform heat transfer, producing dense, slow‑melting ice blocks that provide long‑lasting cooling for large outdoor spaces. Fully automated operation-including water filling, ice forming, harvesting, and conveying-minimizes manual labor and reduces operational costs.
Water‑Saving Evaporative CondenserSpecially developed for water‑scarce regions, this condenser uses more than 40% less water compared to traditional water‑cooled units. It greatly eases pressure on local water supplies while maintaining strong heat exchange performance. Even in extreme heat, it sustains stable condensing temperatures and allows the system to run at full capacity.
Professional Low‑Temperature Cold RoomDesigned for ice storage, staging, and distribution, the cold room features precise temperature control to minimize melt loss. It preserves ice quality throughout storage and transportation, improving overall project efficiency and profitability.
Key Advantages
Solving Real‑World Operational Challenges
Stable Performance in Extreme Heat
Pilgrimage seasons fall during the hottest months in the Middle East. Standard refrigeration equipment typically suffers from efficiency loss, automatic shutdowns, and reduced output when temperatures exceed 45°C.CBFI's direct cooling system is equipped with high‑efficiency refrigeration components and a specialized oil circuit protection system. Compressors and key parts are built to withstand high heat, with stable lubrication and efficient heat dissipation. The plant runs 24 hours a day reliably at 50°C, maintaining a full 800‑ton daily output without decline.
Ultra‑High Water & Energy Efficiency
In the Middle East, where water and electricity costs are substantial, low operating expenses directly determine profit margins.
Water saving: Evaporative condensers cut water usage by over 40% vs. conventional systems.
Energy saving: Direct cooling technology consumes 20%–30% less power than traditional brine ice makers.
Lower cost per ton: CBFI ice plants reduce per‑ton operating costs by more than 30%.Ice‑based cooling costs over 60% less than air conditioning or sprinkler systems.
Clean & Food‑Grade Ice for Public Events
The direct cooling process produces ice without contact with brine, rust, or contaminants. With standard water sources, the system generates clean, food‑grade ice blocks that are safe for on‑site cooling, drinking water chilling, and environmental temperature control. It fully meets public health and safety requirements for large gatherings.
Practical Value for Pilgrimage Cooling
Safe, Cost‑Effective & Efficient
Fast, stable coolingWhen placed along pilgrimage routes, rest zones, and prayer areas, ice blocks quickly lower local temperatures by 3–8°C, greatly reducing heat stress, heatstroke, and dehydration risks.
Far more economical than AC or sprayingCentral air conditioning for large outdoor areas requires heavy investment, high energy use, and complex maintenance. Manual spraying wastes water and provides limited cooling while creating slippery surfaces.Ice cooling requires no complex pipelines, excessive electricity, or large dedicated spaces.For the same cooling area, total investment and running costs are only about 1/5 of air conditioning systems.
Guaranteed large‑volume ice supplyThe 800‑ton daily capacity supports cooling for ultra‑large camps, main ritual areas, and access routes. The ice plant can be installed locally for on‑site production and distribution, preventing ice shortages that could disrupt event operations.
CBFI Brand & Support
Global Expertise & Turnkey Solutions
CBFI brings more than 10 years of experience in researching, manufacturing, and installing large‑scale ice systems. Our products are exported to over 100 countries and regions, with a strong track record of successful ice plants in high‑heat, water‑shortage markets including the Middle East, Africa, and Southeast Asia.
Customized solutions: Tailored design based on local climate, utility conditions, and ice demand.
Reliable quality: Internationally branded core components, high‑temperature testing, long service life, low failure rates.
One‑stop service: From design, production, and logistics to installation, commissioning, training, and after‑sales support.
Local support: Service network in the Middle East ensures stable long‑term operation.
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