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CBFI® BBI100 Brine System Block Ice Machine (10 Tons/24h)

CBFI® BBI100 Brine System Block Ice Machine (10 Tons/24h)

The CBFI® BBI100 is a heavy-duty, industrial-grade brine system block ice machine designed for high-capacity ice production in demanding commercial environments. As a pioneer in large-scale fluorinated refrigeration systems—highlighted by our landmark 100-ton block ice plant successfully operating in Malaysia since 2010—CBFI engineered the BBI100 to deliver an absolute, stable 10 tons of block ice per 24 hours. Block ice features the largest physical dimensions and the smallest surface area ratio among all ice types. This minimal exposed surface area makes it exceptionally slow-melting, durable, and highly resilient for outdoor use, open-air handling, and long-distance transport in tropical climates. The BBI100 is the ideal solution for port ice factories, dock terminals, marine port logistics, seafood preservation, food processing, industrial cooling, and regional wholesale ice supply networks.
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Product Introduction

Core Technical Features & Advantages

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 Rugged Anti-Corrosion Brine Tank Engineering

To resist aggressive saltwater degradation, the brine tank is crafted from heavy-gauge structural carbon steel treated with comprehensive grid sandblasting and finished with thick, multi-layer epoxy anti-corrosion coatings. Coupled with high-efficiency cooling coils made from pure titanium or heavy-wall SUS304 stainless steel, it guarantees absolute corrosion resistance and zero refrigerant leakage risks.

 High-Velocity Saltwater Circulation

The BBI100 incorporates a high-torque, high-velocity brine agitator system. Driven by a 4 kW industrial motor, it forces rapid, uniform horizontal circulation of saltwater across the evaporator coils and around the ice cans. This high volumetric flow eliminates temperature dead-zones, maximizing heat transfer efficiency and dramatically accelerating the crystallization cycle.

Labor-Saving Overhead Crane Integration

For streamlined, low-labor plant operation, the 10-ton setup can be seamlessly integrated with an automated motorized overhead bridge crane network. A single operator can effortlessly lift an entire row of heavy ice cans simultaneously, drop them into a custom thawing tank, mechanically tip the blocks out onto the harvesting table, and automatically refill the cans using our precision volumetric water feeder header.

Smart Industrial Automation

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Powered by premium compressor assemblies (Bitzer or Hanbell) paired with an intuitive PLC control loop, the machine adapts dynamically to real-time ambient loads. The system automatically monitors water levels, freezing intervals, and safety thresholds, ensuring continuous, stable 24/7 heavy-load operations with minimal physical oversight.

Technical Specifications (Model: BBI100)

Every BBI100 unit undergoes a rigorous 72-hour continuous heavy-load load test at our modern production facility before global shipping to guarantee flawless field deployment.

Parameter / Component Technical Specifications Industrial Advantage
Model BBI100 Standard 10-Ton Integrated Brine System
Daily Ice Output 10 Tons / 24 Hours Continuous, massive ice yields for wholesale commercial use
Regular Block Weight 25 kg (Fully Customizable) Highly demanded, flexible size for handling and crushing
Compressor Power 34.2 kW High-efficiency Bitzer or Hanbell industrial compressor
Cooling Tower Fan Power 1.5 kW High volumetric heat rejection efficiency
Cooling Water Pump Power 4 kW Heavy-duty continuous circulation
Refrigerant Type R404A Stable, high cooling efficiency fluorinated system
Cooling Method Options Water-Cooled / Air-Cooled Optimizable based on local climate and water resources
Standard Power Supply 380V / 3P / 50Hz Fully adaptable to regional global grids (customizable)
Integrated Dimensions $8660 \times 2200 \times 1700\text{ mm}$ ($L \times W \times H$) Space-optimized integrated structural layout
Total Machine Weight 2,700 kg Solid, vibration-absorbing industrial base frame

Standard Working Design Conditions: Water Inlet Temp: 20°C | Ambient Temp: 32°C | Condensing Temp: 38°C | Evaporating Temp: -18°C. (Actual ice output varies dynamically based on local water feed and environmental temperatures).

Main Application Scenarios

Marine & Coastal Fishing Ports: Instantly supplies heavy 25 kg blocks to preserve pelagic catches directly inside fishing boat holds. Can be paired with heavy-duty SUS304 rotary spike crushers to instantly grind blocks into fine crushed ice.

Tropical Fresh Wholesale Markets: Provides durable, slow-melting ice lines to stack and preserve fresh fruits, vegetables, and aquatic products during long-distance truck transport.

Concrete & Chemical Process Cooling: Delivers predictable, intensive thermal control for mass concrete pouring in construction or exothermic chemical reactions in dye and chemical factories.

 

 

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