In response to the urgent needs of food ice wholesalers for high efficiency, low cost, and food safety, the CBFI 10 ton cube ice factory is equipped with a packaging system that integrates intelligent ice storage buckets and fully automatic conveyors to achieve seamless connection from ice making to packaging. This system is designed specifically for edible ice production scenarios with a daily output of over 10 tons, solving pain points such as low efficiency of traditional manual packaging, high ice breakage rate, and insufficient storage space. It helps wholesalers improve production capacity, reduce losses, and optimize supply chain management.
Application scenarios
• Chain catering delivery: Provide standardized square ice for hot pot restaurants and beverage shops, reducing manual packaging time.
• Supermarkets and convenience stores: Support customized small-sized packaging (5kg/box to 200kg/bag) to meet different customer needs.
• Food processing enterprises: cooperate with production lines to provide instant ice supply and reduce ice transportation losses.
• Emergency Reserve: Large ice storage buckets can serve as regional central warehouses to ensure stable supply in case of sudden demand.
Core Advantage: Addressing the Three Core Pain Points of Wholesalers
1. Automated packaging reduces labor costs by 60%
• Intelligent sorting and weighing: The conveyor is equipped with photoelectric sensors and electronic scales, which automatically recognize the size of ice cubes and sort them with an error of ≤ 50g, bidding farewell to manual weighing errors.
• Packaging standardization: Equipped with an automatic sealing machine and coding system, the packaging bag specifications (thickness, sealing strength) can be customized to reduce damage caused by manual operation.
2. Extremely low loss and food safety assurance
• Anti damage design: The surface of the conveyor drum is covered with a wear-resistant rubber layer to reduce the breakage caused by friction between ice and metal; The bottom slope design of the ice storage hopper avoids the accumulation and compression of ice cubes.
• Fully sterile environment: The stainless steel liner is smooth and easy to clean, supports CIP (in-situ cleaning) procedures, and meets FDA food contact level standards.
• Loss rate data: The traditional manual packaging loss rate is about 8% -10%, but this system controls the loss below 2% (ice fragmentation rate<0.5%).
3. Flexible expansion and space optimization
• Modular design: The ice storage hopper and conveyor support independent procurement or combined use. Small scale wholesalers can first configure one set of ice storage hopper+single line conveyor, and then expand according to demand.
• Reduced footprint: The ice storage hopper adopts a vertical structure, which increases space utilization by 40% and saves 30% -50% of ground area under the same storage capacity.
Frequently Asked Questions (FAQ)
Q1: Does the system require professional maintenance?
A: The conveyor drum and ice storage hopper door need to be cleaned once a month, and the core components have a one-year warranty period. The manufacturer provides remote diagnostic services with a fault response time of less than 2 hours.
Q2: How to ensure food safety?
A: The contact surfaces between the ice storage hopper and the conveyor are made of food grade materials and can achieve a sterile environment through UV lamp disinfection procedures; Before packaging, the ice cubes are detected by a metal detector to prevent foreign objects from entering.
Q3: Which regions are suitable for climate?
A: The ice storage hopper can operate stably in an environment ranging from -20 ℃ to 50 ℃, and the conveyor supports low-temperature start-up. No additional insulation measures are required in northern regions.
The 10 ton square ice packaging system redefines the production standards of the edible ice wholesale industry through automation cost reduction, food safety upgrades, and space efficiency optimization. We provide comprehensive services from equipment selection to installation and debugging, helping you achieve operational goals of lower costs, higher production capacity, and better quality.
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