In scenarios such as food processing, cold chain logistics, and fishery transportation, ice is not only a preservation medium, but also the core guarantee of enterprise competitiveness. Traditional ice production faces three major pain points in the long run:
1. Uncontrollable water quality: Impurities and residual chlorine in tap water directly affect the purity of ice cubes, which can easily breed bacteria or cause food contamination.
2. High labor costs: The processes of water injection, ice making, de icing, packaging, etc. rely on manual operations, which limit production efficiency and result in uneven ice removal.
3. High energy consumption and maintenance costs: Equipment aging and insufficient temperature control accuracy lead to energy waste, and frequent failures affect continuous production.
Core technology system: precise control from water source to finished product
1. Multi stage filtration system: the "safety line" for water purification
The equipment adopts a five level deep water purification process to ensure that the water source meets drinking water standards, laying the foundation for high-quality ice production
Pre filtration layer: 5-micron PP cotton filter element intercepts large particle impurities such as sediment and rust.
Activated carbon adsorption layer: removes residual chlorine, organic matter, and odors, improving water purity.
Reverse osmosis (RO) core: 0.0001 micron pore membrane intercepts bacteria, viruses, and dissolved solids, with a desalination rate of over 98% and an effluent conductivity of ≤ 5 μ S/cm.
UV sterilization layer: secondary sterilization and disinfection of water flow to eliminate the risk of biological pollution.
Terminal fine filtration: 1 micron ultra-fine filter element ensures final water quality and meets food grade standards.
Modular ice production line: efficient and flexible coexistence
Three independent 10 ton square ice production lines adopt a parallel layout, which can be flexibly started and stopped according to production capacity requirements:
• Innovative evaporator structure:
The unique three-dimensional evaporation module optimizes the refrigerant distribution path to ensure a temperature uniformity error of ≤ 0.3 ℃ in the ice tank, ensuring consistent square ice density and a single block error of ＜ ± 50g.
Rapid ice melting technology: using electric heating and hot fluorine ice melting dual modes, the ice removal time is shortened to 8 minutes, and the ice integrity reaches over 99%.
• Automated connection design:
Intelligent water injection system: Through pressure sensing and liquid level linkage, precise control of water level is achieved, eliminating the problem of empty ice tank caused by overflow or water shortage.
Fully automatic de icing robotic arm: With programmable tracks, the square ice is directly transported from the mold to the packaging line without manual intervention throughout the process.
Intelligent packaging and warehousing system: achieving "zero loss" delivery
Customized packaging module:
Configure film wrapping machines or cardboard packaging machines according to customer needs, and support customization of square ice specifications.
The packaging machine is equipped with a weight re inspection function, which automatically removes and melts unqualified ice cubes to ensure product consistency.
Intelligent warehouse management:
The ice storage adopts temperature zoning control, with precise regulation from -5 ℃ to 0 ℃, to prevent ice from melting or freezing.
Equipped with RFID radio frequency identification system, real-time recording of production time and quality inspection data for each batch of ice cubes, achieving traceability management.
The 30 ton fully automatic square ice plant is not only a collection of technology, but also CBFI's profound understanding of customer needs and precise grasp of industry trends. From the purification of a water molecule to the birth of a square ice, every step is infused with the genes of "efficiency, intelligence, and reliability". In the future, CBFI will continue to focus on customers and promote the evolution of ice making technology towards more energy-efficient and intelligent directions, helping enterprises gain opportunities in food safety and sustainable development.
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