Concrete Cooling Ice System for Hydropower Station Construction
20 Tons Flake Ice Storage and Transportation Solution for Dam Concrete Cooling
During large hydropower station construction, concrete temperature control is one of the key factors affecting project quality and structural safety.
When concrete is poured in large volumes, the cement hydration process generates a significant amount of heat. If the internal temperature cannot be reduced in time, temperature differences inside the concrete may lead to cracking, which can affect long-term structural stability and service life.
To support concrete cooling during dam construction, CBFI supplied a complete flake ice storage and transportation system for a large hydropower project. The system includes:
20 tons/day flake ice machine
Intelligent rake ice storage system
Screw ice conveying system
Automatic weighing system
Central monitoring system
The project was designed for continuous ice production, storage, conveying, and accurate ice delivery for concrete mixing applications.
Why Flake Ice Is Used for Concrete Cooling
Flake ice is widely used in hydropower and large concrete projects because of its fast melting speed and efficient heat exchange performance.
Compared with chilled water alone, adding flake ice directly into the concrete mixing process helps reduce concrete temperature more effectively.
Main advantages of flake ice cooling include:
Faster concrete temperature reduction
Improved temperature control during pouring
Reduced risk of thermal cracking
Better concrete curing quality
More stable construction conditions in hot environments
Flake ice is commonly used in:
Hydropower stations
Dam construction
Nuclear power projects
Large bridge construction
High-volume concrete batching plants
System Overview
The CBFI concrete cooling system integrates ice production, storage, transportation, weighing, and monitoring into one centralized solution.
The system supports continuous operation during large-scale concrete pouring projects and reduces manual handling during construction.
20 Tons/Day Flake Ice Machine
The flake ice machine is the core equipment of the entire cooling system.
The unit adopts industrial refrigeration technology for stable continuous ice production under demanding construction site conditions.
The produced flake ice has a thin structure and large contact area, which improves melting efficiency during concrete mixing.
Main features include:
Continuous automatic ice production
Stable low-temperature operation
High cooling efficiency
Low maintenance requirements
Suitable for high-temperature construction environments
The machine is also equipped with multiple protection functions, including:
Water shortage protection
Full ice protection
Phase sequence protection
Compressor safety protection
These functions help ensure stable operation during long construction periods.
Intelligent Ice Rake Storage System
After ice production, the flake ice is automatically transferred into the storage system.
The intelligent rake system distributes the ice evenly inside the storage room and helps maintain stable ice discharge during peak demand periods.
Compared with manual ice handling, the automatic rake system improves:
Ice storage efficiency
Continuous ice supply stability
Labor efficiency
Site operation safety
The system also supports automatic fault detection and alarm functions.
Screw Ice Conveying System
The screw ice conveyor is designed for long-distance and continuous ice transportation between the ice storage area and concrete batching plant.
Compared with traditional conveying methods, the screw conveying system reduces ice loss during transportation and improves delivery stability.
Main advantages include:
Stable conveying performance
Reduced ice breakage
Suitable for continuous operation
Lower labor requirements
Adaptable to different project layouts
The system also includes overload protection and voltage protection functions for stable field operation.
Automatic Ice Weighing System
The weighing system is used to control the amount of ice added during concrete production.
Through high-precision sensors and PLC automatic control, the system helps ensure accurate ice dosing for each batch of concrete.
Main functions include:
Real-time weight monitoring
Automatic data recording
Precise ice delivery control
Integration with batching systems
Accurate ice weighing is important for maintaining stable concrete temperature during large-scale pouring operations.
Central Monitoring System
The monitoring system provides centralized management of the entire ice cooling process.
Operating conditions of the flake ice machine, storage system, conveying equipment, and weighing system can be monitored in real time.
The system supports:
Equipment status monitoring
Temperature monitoring
Alarm notification
Fault diagnosis
Data recording
This helps operators respond quickly to abnormal operating conditions and maintain continuous system operation during construction.
Application in Hydropower Station Construction
The CBFI ice cooling system was designed to support continuous concrete pouring operations in a large hydropower station project.
By combining automatic ice production, storage, conveying, and weighing, the system helped improve:
Concrete temperature control
Construction efficiency
Continuous material supply
Site operation management
Construction safety
The project demonstrates the application of industrial flake ice systems in large infrastructure and concrete cooling projects.
Advantages of CBFI Concrete Cooling Ice System
Integrated System Design
The complete solution combines ice production, storage, conveying, and monitoring into one system.
Continuous Industrial Operation
The equipment is designed for long-term continuous operation under demanding construction site conditions.
Stable Ice Supply
Automatic storage and conveying systems help ensure stable ice delivery during peak concrete pouring periods.
Reduced Manual Operation
Automatic control systems reduce labor requirements and improve construction site efficiency.
Suitable for Large Concrete Projects
The system can be applied in:
Hydropower stations
RCC dam projects
Nuclear power plants
Bridge construction
Large batching plants
Why Choose CBFI
CBFI provides industrial ice systems and concrete cooling solutions for infrastructure and construction projects.
The company offers:
Industrial flake ice systems
Concrete cooling solutions
Customized engineering design
Automatic ice storage systems
Ice conveying solutions
Overseas installation support
Technical service and commissioning support
CBFI systems are designed for projects requiring stable ice production, continuous operation, and reliable concrete temperature control.
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