Automatic Flake Ice Production and Storage Solution for Tropical Islands
The project includes automatic flake ice production, ice storage, rake leveling, weighing, conveying, and real-time monitoring. The complete system helps improve ice supply stability and reduces manual handling during seafood processing and transportation.
The flake ice system is suitable for:
- Fishing ports
- Seafood processing plants
- Aquatic product markets
- Island cold chain projects
- Fish preservation applications
- Marine product transportation
Project Background
Tropical islands usually have abundant fishery resources, but cold chain infrastructure is often limited by climate, transportation conditions, and local power supply capacity.
For seafood processing and fish preservation, stable ice production is one of the key requirements.
To meet local operating conditions, CBFI designed a centralized flake ice system with automatic storage and conveying functions to reduce labor requirements and improve daily ice supply efficiency.
The system operates continuously and supports large-scale fishery applications requiring stable flake ice production throughout the day.
System Capacity and Main Specifications
Ice Production Capacity
| Item | Specification |
|---|---|
| Daily Ice Output | 50 tons/day |
| Hourly Capacity | Approximately 2.08 tons/hour |
| Operation Mode | Continuous Automatic Operation |
Main System Components
Flake Ice Machine
The flake ice machine adopts a continuous refrigeration design suitable for industrial fishery applications.
| Item | Specification |
|---|---|
| Refrigerant Type | Environmentally Friendly Refrigerant |
| Compressor Power | 37 kW |
| Evaporation Temperature | -10°C |
| Condensing Temperature | 35°C |
The system produces dry and thin flake ice suitable for seafood cooling and fish preservation.
Automatic Control System
The equipment uses a PLC automatic control system with touch screen operation.
Main functions include:
Automatic start and stop
Temperature adjustment
Operating status display
Fault alarm monitoring
Real-time parameter control
Temperature control accuracy reaches ±0.5°C during operation.
Monitoring System
The monitoring system collects operating data continuously to support stable equipment operation.
Monitoring items include:
System temperature
Refrigeration pressure
Liquid level
Equipment operating condition
The system supports automatic alarm functions for abnormal operating conditions.
Ice Rake Storage System
The project includes a rake-type flake ice storage system with a storage capacity of 100 tons.
The rake device automatically distributes and levels the flake ice inside the storage room, helping improve storage efficiency and reduce ice accumulation problems.
| Item | Specification |
|---|---|
| Storage Capacity | 100 tons |
| Rake Motor Power | 5 kW |
| Raking Speed | 0.5 m/min |
Weighing and Conveying System
The automatic weighing and conveying system helps improve loading efficiency during fishery operations.
| Item | Specification |
|---|---|
| Weighing Accuracy | ±0.1 kg |
| Conveyor Speed | 1 m/s |
| Maximum Load | 5 tons |
The conveyor system allows flake ice to be transferred directly to processing or loading areas.
Energy Consumption and Water Requirement
| Item | Specification |
|---|---|
| Average Power Consumption | Approximately 37 kWh |
| Water Consumption | About 1.1 m³ per ton of ice |
Compared with conventional ice production systems, the project helps reduce operating energy consumption and improves overall production efficiency.
Features of the Flake Ice System
Automatic Ice Production
The system operates automatically and reduces manual intervention during ice production and storage.
Continuous production improves ice supply stability for fishery operations.
Real-Time Monitoring
Operators can monitor system operating conditions through the control interface and respond quickly to abnormal situations.
Centralized Ice Storage
The rake storage system improves ice distribution inside the storage room and supports continuous ice discharge during peak demand periods.
Stable Ice Conveying
The automatic conveying system reduces labor intensity and improves transportation efficiency between storage and usage areas.
Applications of Flake Ice in Fishery Industry
Flake ice is widely used in seafood and fishery cold chain applications because of its fast cooling performance and good surface contact with seafood products.
Common applications include:
Fishing vessel ice supply
Seafood preservation
Fish market cooling
Aquatic product transportation
Seafood processing plants
Port cold chain systems
Why Flake Ice Is Suitable for Seafood Cooling
Flake ice has a thin and dry structure, allowing it to cover seafood products evenly without damaging product surfaces.
Compared with block ice, flake ice provides:
Faster cooling speed
Better contact area
Easier handling
Lower product damage risk
This makes flake ice suitable for fish preservation and seafood transportation in tropical environments.
Installation and Project Implementation
From project planning to equipment commissioning, the system was designed according to local environmental conditions and customer production requirements.
The implementation process included:
Requirement analysis
System design
Equipment manufacturing
Installation and commissioning
Operator training
Technical support
CBFI engineers worked together with the customer during the installation stage to ensure stable operation after project completion.
Maintenance Requirements
Daily Maintenance
Check cooling water quality
Clean filters
Inspect operating condition
Regular Maintenance
Check compressor oil level monthly
Inspect refrigeration system
Perform scheduled maintenance every six months
Proper maintenance helps ensure stable long-term operation in coastal and tropical environments.
Why Choose CBFI Flake Ice System
CBFI provides industrial ice making and cold chain solutions for fishery and food processing industries.
Advantages include:
Large-scale ice system experience
Customized project solutions
Automatic ice storage integration
Overseas installation support
Fishery cold chain application experience
Technical service and after-sales support
The system is suitable for customers requiring stable industrial ice production for seafood preservation and fishery cold chain operations.
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