The core of procurement decision-making in the aquaculture industry is to reduce costs and increase efficiency, ensure quality and compliance. In the traditional aquatic processing process, quick freezing, ice making, refrigeration, and ice wrapping are usually dispersed in different equipment, resulting in high energy consumption, low space utilization, high labor costs, and the risk of chain breakage. The CBFI system seamlessly integrates single screw quick freezing, fully automatic ice wrapping, ice making system, chiller unit, and low-temperature workshop through a "five in one" integrated design. A single system can cover the entire process from fishing to packaging, helping users:
• Shorten production cycle by 40% (by reducing transportation links);
• Save more than 30% of comprehensive energy consumption (module collaborative optimization of energy efficiency);
• Reduce the need for manual intervention by 25% (intelligent automation control).
Adaptation of core module functions to aquatic scenes
1. Single spiral quick freezing system: Quickly lock freshness and ensure product value
Design principle:
• Spiral continuous conveying: Fish, shrimp and other raw materials are uniformly transported through a spiral channel in low-temperature cold air, achieving ultra-low temperature freezing from -30 ℃ to -35 ℃. The core temperature is reached within 30 minutes to avoid cell rupture and nutrient loss.
• Exclusive design for aquatic products: flexible barriers and buffer zones are designed for fragile seafood to reduce transportation damage; Equipped with a biofilm filtration system to avoid cross contamination of fishy odors.
User scenario value:
• For offshore fishing enterprises: ensure that the catch is frozen within 4 hours after landing, and extend the shelf life to 18 months;
• For processing enterprises: Support 24-hour continuous production to meet international standards for exporting frozen foods (such as BRC and IFS certifications).
2. Fully automatic ice wrapping system: precise ice control, extending shelf life
Technical highlights:
• Intelligent layered ice wrapping: automatically adjusts the thickness of the ice layer (2-8mm adjustable) according to the type of aquatic product (such as whole fish/segmented meat), reducing cost waste caused by excessive use of ice;
• Low temperature atomization ice making: -5 ℃ ultra-low temperature ice making technology, with fine and uniform ice crystals that adhere to the surface of the product and inhibit microbial growth.
Addressing user pain points:
• Solve the problem of low efficiency and uneven ice layer caused by traditional manual ice wrapping, resulting in shortened shelf life;
• Equipped with an ice water circulation purification system to avoid water waste (reducing water consumption by 15% compared to traditional equipment).
3. Integrated cold water system: stable cooling supply, adaptable to multi scenario needs
Dual cooling mode:
• Production circulating water: providing controllable cold water ranging from -15 ℃ to 5 ℃ for quick freezing and low-temperature workshops, supporting supporting supporting scenarios such as aquaculture temporary ponds and cleaning equipment;
• Independent ice making module: can switch between producing "flake ice" or "block ice" to meet the needs of filling ice bags for transportation or direct packaging.
Energy efficiency advantages:
• Adopting a dual circuit variable frequency compressor, the power is automatically adjusted when the load changes, saving 20% energy compared to traditional units;
• Support the "peak valley electricity price strategy", storing cold during low price periods at night and directly extracting cold during the day, further reducing electricity expenses.
4. Low temperature processing workshop: full chain cold chain guarantee
Environmental control:
• The overall workshop temperature is accurately maintained at -18 ℃ to -25 ℃, with a humidity of over 90%, to prevent the dry consumption and oxidation of aquatic products;
• Equipped with air curtain isolation doors and ground anti slip systems to ensure safe operation of personnel.
Flexible layout:
• Modular cabin design, which can be freely assembled according to the length of the production line (10-50 meters) and the output (500-5000kg/hour);
• Real time monitoring of energy consumption and equipment status.
Answers to core user concerns
1. Does the CBFI system have strict requirements for factory space?
A: Adopting a "vertical compact" layout, saving 50% of the floor area compared to traditional decentralized equipment; Customizable climbing or cantilever installation, suitable for non-standard factory buildings such as sloping land and container renovation.
2. Q: How to ensure mechanical stability at extreme low temperatures?
A: Key components such as bearings and transmission chains are made of aviation grade stainless steel and special low-temperature lubricating grease, which have passed the -50 ℃ limit test and come with a lifetime warranty.
3. Q: Will the fishy smell of seafood pollute the air in the workshop?
A: Equipped with multi-layer activated carbon and photocatalytic purification device, with 20 air changes per hour, ensuring that the concentration of workshop odors is below 0.01ppm (the national standard limit is 0.05ppm).
4. Q: Can it seamlessly integrate with the existing production line?
A: Provide API interface open services, supporting linkage with automatic sorting machines, metal detectors and other equipment; Provide free on-site surveying and renovation plans.
5. Q: How about maintenance costs and spare parts supply?
A: Standard "fault self check+remote diagnosis" function, 90% of problems can be solved through the cloud; 30 spare parts centers nationwide, with core components responding within 2 hours.
Parameter specifications and configuration options
| Module | Standard Parameters | Optional Upgrades |
| Single spiral quick freezing | Freezing capacity: 800-3000kg/h; Channel diameter: 800mm; temperature range: -35 ℃ to -15 ℃ | Install a vacuum pre cooling device to shorten freezing time by 30% |
| Ice wrapping system | Ice wrapping thickness: 2-8mm; Production capacity: 500-2000kg/h; Ice water circulation rate: 15m ³/h | Automatic weighing and sorting module, sorting products according to the weight of the ice layer |
| Chiller unit | Cold water temperature: -15 ℃ to 5 ℃; Cooling capacity: 150-800kW; energy efficiency ratio: 4.2 | Dual compressor redundant design, seamless switching in case of failure |
| Low temperature workshop | Temperature control accuracy: ± 1 ℃; Area: 100-1000 square meters; Humidity: 90% ± 3% | Intelligent defrosting system reduces defrosting time from 2 hours to 20 minutes |
The CBFI system is positioned as an expert in the overall efficiency of aquatic processing scenarios. It not only provides equipment, but also redefines the profit model of aquatic processing through process optimization and data-driven operations. From reducing costs to increasing product premiums, from compliance requirements to sustainable development - all decisions are made to focus on your core business.
