As a core global exporter of whiteleg shrimp, Ecuador has become a key link in the international high-end seafood supply chain, relying on high-quality marine resources and a mature breeding system. The local aquatic processing industry has long suffered from the pain points of traditional air freezing: slow freezing rate, large weight loss, high energy consumption, easy frostbite and deformation of shrimp meat, and serious loss of freshness, which are difficult to meet the stringent quality standards of European, American and Asian markets. To address this industry dilemma, CBFI launches a 2000kg/h brine quick freezer, breaking through processing bottlenecks with innovative freezing technology. It not only adapts to the large-scale processing of Ecuadorian whiteleg shrimp, but also covers the quick-freezing needs of various aquatic products, becoming core equipment for tropical aquatic export enterprises to improve quality and efficiency.
Exclusive Advantages for Whiteleg Shrimp, Adapted to Ecuador's Working Conditions
Ecuador has a tropical high-temperature and high-humidity environment, and local aquatic processing plants handle more than 10 tons of shrimp daily, placing extremely high demands on equipment stability and production efficiency. This brine quick freezer adopts a composite process of "brine spraying pre-freezing + cold air deep freezing". Framed shrimp products can be frozen to -12~-14℃ after 7-10 minutes of brine spraying, and then quickly reach a core temperature ≤-18℃ through a -35℃ deep freezing tunnel. The freezing efficiency is increased by more than 50% compared with traditional processes, perfectly meeting the 2000kg/h frame freezing capacity requirement. The whole machine is made of 304 food-grade stainless steel, which is corrosion-resistant and humidity-adaptable, suitable for tropical environments with stable and trouble-free operation. The automatic salinity control system and PLC intelligent monitoring system can accurately control the freezing effect, eliminate shrimp deformation and frostbite, and comply with international food hygiene standards, clearing obstacles for export quarantine and helping Ecuadorian whiteleg shrimp seize the high-end market with intact appearance and tender taste.
Ultimate Freshness Locking, Preserving Native Quality of Aquatic Products
The heat conduction efficiency of brine is much higher than that of air. Ultra-fast freezing can maximally inhibit the formation of large ice crystals in cells, completely retain the cell walls and fiber structures of shrimp and other aquatic products, greatly reduce the dehydration weight loss rate, and lock nutrients and original umami. Compared with traditional freezing processes, aquatic products quick-frozen by brine have bright color and firm flesh after thawing, without shriveling or water loss. They can maintain the sensory quality of fresh products whether in long-distance cold chain transportation or terminal market sales, completely solving the problem of freshness loss.
Multi-Category Aquatic Adaptation, Broadening Processing Profit Boundaries
This brine quick freezer is not only suitable for whiteleg shrimp, but also performs excellently for small and medium-sized fishery products. Characteristic aquatic products such as whitebait, small squid and sardines can all be efficiently frozen through this equipment. Equipped with a variable-frequency mesh belt, vibration demoulding and automatic conveying system, the equipment can flexibly adjust freezing parameters to adapt to the processing needs of different categories and specifications of aquatic products, realizing continuous operation with less manual intervention. It not only improves the overall efficiency of the production line, but also helps Ecuadorian aquatic enterprises expand processing categories and tap more market profit space.
Energy-Saving & Efficient + Full-Process Service, Reducing Operating Costs
Compared with traditional air freezing equipment, the brine quick freezer has fast heat transfer and low loss, with significantly reduced energy consumption, which can greatly cut the enterprise's electricity cost in long-term use. CBFI provides full-process technical support from early on-site survey, scheme customization, equipment manufacturing, transportation and installation, to on-site commissioning and personnel training, ensuring the rapid implementation and production of the equipment. Actual operation data shows that the equipment is easy to operate and maintain, helping enterprises not only improve product quality, but also enhance core competitiveness, achieving a win-win of quality and benefit.
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