SECTION 1: Four Core Value Pillars
[40 Tons Daily Output] ──> [12 m² Footprint] ──> [3-Day Rapid Setup] ──> [Up to 94% OpEx Savings]
Superior High-Temperature Performance: Designed to maintain maximum output even under intense tropical or desert high-temperature conditions. Its refined thermodynamic cycle reduces overall operating costs by 5% to 8% compared to standard split-type tube ice systems.
Extreme Space-Saving Design: While traditional split systems demand expansive facilities, the integrated vertical TV400 requires only 12 $m^2$ of floor space (including the ice bin). This represents a 75% reduction in space occupation compared to conventional split-type machinery.
Time-Saving "Plug-and-Play" Architecture: Shipped 100% factory pre-assembled and pre-tested. Once it arrives, your team can achieve full production capability in just 3 days-making the setup process 80% faster than split-type counterparts.
Unmatched Lifetime Cost Savings: Streamlines everything from shipping (fits into a single 40HQ container) to installation and daily operation. The refined engineering reduces the total 20-year operating costs by up to 94%.
SECTION 2: Refined Core Technologies
The TV400 inherits and refines decades of CBFI's thermal and mechanical engineering breakthroughs:
1. High-Efficiency Semi-Flooded Refrigeration System
Our advanced semi-flooded design utilizes 70% liquid refrigerant to achieve complete immersion heat exchange. This results in:
Highly uniform tube ice thickness and structural density.
An integrated energy storage receiver that speeds up the hot-gas defrosting/harvesting phase by 80%.
2. High-Capacity Evaporator Design
The evaporator is custom-engineered to withstand thermal shock and deliver continuous overcapacity. It achieves:
10-15% year-on-year overcapacity growth.
>100% capacity retention even when operating in extreme 35°C ambient climates.
3. Premium Customized Screw Compressor
Driven by a heavy-duty Bitzer screw compressor integrated with:
A three-stage oil filtration system achieving 99.9% separation efficiency.
Built-in oil heaters and real-time electronic oil level monitoring for ultimate mechanical longevity.
4. Heavy-Duty Insulation & ASME Welding Standards
New Thermal Insulation Process: Features a high-strength PVC outer shell paired with high-density polyurethane evaporator foam insulation and a protective stainless steel housing to ensure minimal thermal loss.
ASME Manufacturing System: Built on high-precision ASME welding standards. This rigorous manufacturing protocol holds the machine's annual mechanical failure rate below 0.5%.
SECTION 3: Technical Specifications & Parameters
| Core Parameter | TV400 Integrated Specifications |
| Daily Ice Output | 40 Tons / 24 Hours |
| Ice Diameter Options | $\Phi$ 22 mm, $\Phi$ 28 mm, or $\Phi$ 35 mm (Hollow cylindrical tube ice) |
| Compressor Configuration | Premium Bitzer Screw Compressor (Rated Power: 139.8 kW) |
| Power Supply Requirements | 380V / 50Hz / 3-Phase (Standard option) |
| Machine Physical Size (L×W×H) | $2500 \text{ mm} \times 2250 \text{ mm} \times 8150 \text{ mm}$ |
| Required Installation Floor Area | 12 $m^2$ (Including integrated ice bin) |
| Net Equipment Weight | 12 Tons (Excluding refrigerant charge) |
| Logistics Shipping Standard | Fits seamlessly in 1 * 40HQ high-cube ocean container |
| Regulatory & Quality Certifications | CE, ASME, DOSH, ISO9001 compliance certified |
| Design Standard Conditions | Ambient Temp: 25°C | Humidity: $$\l$ 70% RH | Water Inlet: 21°C |
| Design Evaporating/Condensing Temp | Evaporation: -10°C | Condensation: 40°C |
SECTION 4: Frequently Asked Questions (FAQ)
Q1: How does "Factory Pre-Assembled" save money on my ice factory project?
A: With split-type systems, you must hire highly paid local certified refrigeration technicians to perform complicated copper pipe piping, vacuuming, and charging of the refrigerant on-site. The TV400 is 100% pre-piped, pre-wired, and tested inside CBFI's digital testing labs. On arrival, you simply position the integrated structure, connect water, and wire the power-cutting your installation labor costs drastically.
Q2: How does the TV400 cope with hot tropical or desert climates?
A: Traditional ice machines experience a sharp capacity drop when the temperature rises. The TV400 is specifically designed with an oversized high-capacity evaporator and a customized Bitzer screw compressor. This combination ensures that the system maintains >100% of its rated 40-ton capacity even when operating in 35°C ambient temperatures.
Q3: Why is the semi-flooded refrigeration system superior for commercial operations?
A: Conventional dry-expansion evaporators only have partial contact with liquid refrigerant, leading to uneven heat transfer and slower freezing. CBFI's semi-flooded system immerses the evaporator in 70% liquid refrigerant, maximizing heat transfer efficiency. This produces thick, highly uniform, slow-melting tube ice, while allowing hot gas to release the ice 80% faster during the harvest cycle.
Q4: What makes the TV400 a highly durable 20-year asset?
A: Every critical structural joint is welded under the strict international ASME standards, limiting the yearly system failure rate to under 0.5%. Additionally, the evaporator utilizes our New Thermal Insulation Process (stainless steel housing + heavy high-strength PVC outer shell). This robust layer protects the core insulation from moisture ingress, completely eliminating structural rust or insulation degradation.
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