In the construction of large-scale infrastructure projects, mass concrete is a key structural component, yet its inherent hydration heat release has long been a tough nut to crack for construction teams. When the heat generated during concrete curing cannot be dissipated in a timely manner, it will create a sharp temperature contrast between the internal and external parts of the structure. This contrast easily gives rise to thermal stress, which in turn causes cracks and damages the structural integrity and durability of concrete, bringing potential safety hazards to the whole project. Aiming at this industry pain point, Guangzhou Icesource Co., Ltd. (CBFI) has launched a customized concrete temperature control solution with the concrete rake system as the core, integrating ice-making, ice storage, water cooling and supporting equipment, which has become a mainstream choice for temperature control of mass concrete projects at home and abroad by virtue of efficient cooling performance and flexible application characteristics.
The concrete rake system is a highly integrated cooling system independently developed and manufactured by CBFI, covering a full range of core products and supporting accessories for concrete temperature control. Its product matrix includes BF series flake ice machines with a daily output of 1 to 160 tons, RCS series automatic ice storage rake conveyor systems with a handling capacity of 20 to 100 tons per day, containerized water chillers that produce 1℃ chilled water, compact water chillers for 5℃ chilled water, insulated cold water tanks in various specifications, as well as aggregate cooling systems tailored for special engineering scenarios and professional accessories such as delivery screws and ice weighing devices. Whether it is a large-scale project with huge cooling demand or a medium and small project with flexible construction conditions, the system can realize personalized matching according to actual needs, fully covering the whole temperature control process from raw material pre-cooling to concrete mixing and pouring.
The core competitiveness of the system comes from its high-performance flake ice production and efficient ice storage and transportation system. The flake ice produced by the system is below -7℃, with a thickness of 1.5 to 2.2mm. It features dry texture, no clumping and uniform particles, which is easy to mix with concrete raw materials evenly. Its large specific surface area allows the ice to absorb heat quickly and melt uniformly during the mixing process, achieving rapid and stable reduction of concrete pouring temperature, and effectively optimizing the setting and hardening process of concrete in high-temperature construction environments. The RCS series ice storage rake conveyor system is the core of ice storage and transportation, adopting a circulating rake structure to realize uniform distribution of flake ice in the storage tank, and relying on advanced air circulation technology to maintain the low-temperature storage environment of ice, ensuring the stability of ice quality and avoiding melting loss. The system has two structural designs of reinforced insulation container and modular disassembly, with the maximum ice storage capacity up to 101 tons, and is equipped with a bidirectional discharge device, which can flexibly supply ice to different construction points and greatly improve the on-site ice supply efficiency.
To further enhance the temperature control effect, the concrete rake system is equipped with two types of high-efficiency water chillers to form an ice-water combined cooling mode, which realizes multi-dimensional temperature control of concrete raw materials. The containerized water chiller adopts a four-stage precision cooling process, which can reduce the water temperature from 45℃ to 1℃ stably, with a cooling capacity of 0.42 to 20 tons per hour. It is equipped with a PLC intelligent control system to realize precise temperature adjustment and energy-saving operation, and its stainless steel condenser and high-efficiency copper tube evaporator make it adaptable to various harsh construction environments. The compact water chiller is designed for projects with flexible cooling needs, which can cool water from 35-45℃ to 5℃ efficiently and economically, with the advantages of small volume, easy installation and low operation cost. Both types of water chillers adopt internationally renowned brand compressors such as Hanbell and Bitzer, with high-quality components and reliable performance, laying a solid foundation for the stable operation of the whole system.
In addition to excellent product performance, the concrete rake system also has outstanding advantages such as climate adaptability, durable structure and comprehensive after-sales service. The whole system is made of high-tolerance materials and optimized through precision engineering design, which can maintain stable and reliable operation in high-temperature, dry and other harsh climatic conditions and complex construction sites. CBFI provides high-standard on-site installation and debugging services, with strict attention to every detail to ensure the long-term durability of the system. At the same time, the professional technical service team can provide rapid supply of spare parts and technical support, minimize equipment downtime and ensure the smooth progress of construction projects. Up to now, this system has been successfully applied in many countries and regions such as Saudi Arabia, Kuwait, Morocco, the Philippines, as well as Shandong, Anhui, Sichuan and Guangxi in China, and has gained unanimous praise from customers in the construction industry with its excellent performance and thoughtful service.
As the demand for high-quality construction of infrastructure projects continues to rise, the requirements for mass concrete temperature control are becoming more and more strict. CBFI's concrete rake system breaks the limitations of traditional single cooling methods, integrates multiple cooling technologies and equipment, and provides a one-stop, personalized and efficient temperature control solution for mass concrete construction. It not only fundamentally solves the crack problem caused by hydration heat, but also adapts to the construction characteristics of different regions and different scales of projects, effectively improving the construction quality and efficiency of mass concrete. In the future, with the continuous innovation and upgrading of technology, the concrete rake system will continue to play an important role in the field of concrete temperature control, escorting the high-quality development of global infrastructure construction.
Hot Tags: concrete rake type system for concrete temperature control, China, manufacturer, factory, price, buy, ice flake making machine, flake ice machine for fish, flake ice machine, 5 ton flake ice machine, commercial ice flake machine
