Baking product freezing pain points and CBFI solution
Baking frozen products (such as egg tart skins, puff pastry, mooncake preforms, etc.) have strict requirements for the freezing process:
·Quality preservation: Quick freezing requires the conversion of the center temperature from room temperature to -18 ℃ within 30 minutes to avoid ice crystals damaging the crispy texture;
·Production cycle matching: The conveyor belt of the production line needs to be seamlessly connected to the quick freezing machine, and any break will result in a loss of production capacity;
·Space and energy balance: Baking factories usually have limited space and require compact equipment design and low-energy operation;
· Flexible adaptation requirements: Different packaging specifications (such as pallets, independent frozen bags, and combination packaging) require quick switching of molds.
The CBFI spiral quick freezing machine is specially designed for the baking industry, using spiral dynamic quick freezing technology to solve the above pain points and meet the multiple needs of buyers for efficiency, cost, and quality.
Core advantage: Four major designs optimized for baking scenarios
1. Efficient quick freezing, matching the rhythm of the production line
·Production efficiency: The maximum single line production capacity can reach 6000 discs/hour (standard 48 hole tray);
·Quick freezing time: It only takes 25-30 minutes for the core temperature to reach -18 ℃ (industry average of 40 minutes);
·Compatibility: The conveyor belt seamlessly connects to the production line, supporting standard pallets and customized sizes.
2. Precise temperature control and energy consumption management
· Temperature range: -35 ℃ to -40 ℃ (adjustable), precise temperature control within ± 2 ℃;
·Energy consumption performance: 20% -25% energy-saving compared to traditional tunnel type quick freezing machines, with a unit energy consumption of 0.3 kW · h/kg;
·Intelligent warning: Real time alarm for temperature anomalies and refrigerant leaks, ensuring stable operation of the production line.
3. Space optimization design
· Floor area: Compact;
·Modular structure: can be embedded in L-shaped or U-shaped production line layouts, with an installation cycle of ≤ 5 days;
· Maintenance convenience: The access door can be opened laterally, and the replacement of core components does not require dismantling the entire machine.
4. Food grade safety and flexible adaptation
·Material certification: The contact parts are made of 304 stainless steel, which complies with FDA and ISO 22000 food grade standards;
· Multi specification adaptation
·Anti cross contamination design: Independent air circulation system to avoid flavor interference from different batches of products.
Technical details: How to ensure the best quick freezing effect of baked products?
Spiral dynamic quick freezing patented technology
·Principle: Extend the product's residence path in low-temperature environments through a spiral conveyor track, reducing the impact of cold air eddies on product deformation;
·Effect: Compared to traditional translational freezing, the ice crystal particles are finer (<50 μ m), and the crispness retention rate is increased by 18%.
Intelligent defrosting system
·Automatic mode: Start defrosting for 15 minutes every 2 hours of operation, without affecting continuous production;
·Energy consumption optimization: By adopting heat recovery technology, the electricity consumption for defrosting is reduced by 40%.
Visual management system
· Remote monitoring: supports integration with factory ERP systems to view temperature, output, and fault codes in real-time;
·Data analysis: Generate frozen product quality reports (such as freezing curves and temperature fluctuation records) to assist in process improvement.
The CBFI spiral freezer helps baking buyers find the best balance between quality, efficiency, and cost through high-precision temperature control, compact space design, and flexible adaptability.
https://www.icemachinesource.com/iqf-quick-freezer/
If you are interested in more details about this product,please contact with
E-mail:cbfi@icemakerchina.com
Mobile: +86-18929552761 (WhatsApp/ WeChat)
