Indonesia is located in the tropics and has abundant marine resources, making it one of the world's important exporters of aquatic products. The client is a large local seafood processing enterprise, mainly engaged in fish fillet processing and export business, with products exported to multiple countries in Europe, America, and Asia. With the continuous growth of export orders, customers have put forward higher requirements for fish fillet preservation and freezing efficiency.
In the original production system, customers only rely on traditional refrigeration equipment, which has the following pain points:
·Failure to preserve fish slices in a timely manner after slaughter can easily lead to a decline in quality;
·Low freezing efficiency, fish slices are prone to deformation, affecting product appearance and market price;
·The incomplete cold chain link leads to quality fluctuations during transportation.
Therefore, customers urgently need a complete refrigeration system that integrates preservation, quick freezing, and storage to improve production capacity, stabilize quality, and enhance export competitiveness.
CBFI Solution
Based on the good user experience of a 30 ton direct cooling ice brick machine purchased by the customer a year ago, the customer once again found CBFI to provide support for expanding production capacity. CBFI has once again provided it with an efficient and intelligent seafood freezing and preservation system, covering the following core equipment:
1. Tunnel type chain plate quick freezing machine (750kg/hour)
·Used for flat and quick freezing of processed fish slices;
·Chain plate structure design ensures that fish slices do not overlap or deform during the freezing process;
·After freezing, the center temperature can reach below -18 ℃, and the quality remains the same after thawing.
2. Two 5-ton daily flake ice machines
·Used for preserving freshly slaughtered fish slices;
·After the staff fully contacts the fresh fish slices with the flake ice, they are then spread flat and sent to the entrance of the freezer;
·The texture of flake ice is delicate, evenly covered, and has high heat transfer efficiency, which can quickly remove the heat inside the fish slices.
3. Ice cold storage
·Specially designed for ice storage, equipped with a constant temperature control system;
·Ensure continuous supply of flake ice to meet the preservation needs during peak hours.
4. Daily production of 30 tons direct cooling ice block machine (purchased)
·Ice blocks have high density and strong melting resistance, making them suitable for providing long-distance preservation for freshly caught aquatic products.
[Advantages of the Plan]
1. Full process cold chain guarantee:
CBFI provides customers with a complete freezing and preservation solution, from fish fillet slaughter, ice preservation, chain plate freezing to ice block cold chain transportation, ensuring stable quality of fish fillet from source to end.
2. Chain plate quick freezing structure design:
Compared with traditional mesh belt quick freezing, the chain plate structure perfectly preserves the shape of fish slices, avoiding squeezing and deformation of fish slices, and maintaining a complete appearance after thawing, improving customer satisfaction.
3. Ice flakes have high preservation efficiency and flexible operation:
The contact area between flakes ice and fish slices is large, the cooling speed is fast, and it is easy to manually operate and organize, improving the efficiency of pre-treatment.
4. The equipment runs stably and has a high degree of automation:
The equipment adopts PLC intelligent control system, which supports remote monitoring and fault warning, ensuring long-term continuous operation.
After using the direct cooling ice block machine with a daily output of 30 tons for one year, the customer has once again purchased frozen tunnel and flake ice equipment, fully demonstrating their trust in the performance and service of CBFI products.
CBFI, with its specialized refrigeration solutions, stable and efficient equipment performance, and comprehensive after-sales service system, has successfully helped Indonesian customers achieve a comprehensive upgrade in fish fillet preservation and quick freezing processes. In the future, CBFI will continue to deeply cultivate the Southeast Asian market and provide intelligent, green, and efficient freezing solutions for more seafood processing enterprises.
