Large scale slaughter dedicated intelligent cold storage system
--Full process cold chain preservation solution for the slaughter industry
Core parameter comparison table
(Based on a typical slaughterhouse processing 2000 livestock per day scenario test)
| Parameter Category | Core Indicator |
| Effective storage capacity | Single storage capacity of 8000-20000m ³ (calculated based on a floor height of 6 meters), supporting modular combination expansion up to 50000m ³ |
| Temperature control range | Dual temperature zone design: -25 ℃ to -18 ℃ (freezer)/0 ℃ to 4 ℃ (fresh storage), precise control of ± 0.5 ℃ |
| Cooling efficiency | From room temperature to -25 ℃ ≤ 8 hours, the temperature gradient inside the warehouse is less than 1.2 ℃ (industry standard requires gradient ≤ 3 ℃) |
| Energy consumption performance | Daily energy consumption per ton of meat storage is 0.45kWh (20% lower than the industry average), supporting further energy savings through waste heat recovery systems |
| Hygiene certification | HACCP, ISO 22000 food safety system certification, passed USDA/EU CE hygiene equipment certification |
| Seismic grade | 8-degree seismic design, passed GB50009-2012 building load test |
| Maintenance cost | System fault automatic diagnosis rate of 98%, annual maintenance cost less than 3% of equipment total value |
Adaptation scenarios: meat grading and cutting area, temporary storage before cold chain transportation, storage of intermediate products in poultry processing, pre cooling of segmented meat, and other full chain scenarios
Technical Architecture and Innovation Points
1. Core breakthrough in refrigeration system
· Multi split parallel technology: 4 independent modular compressor units, supporting hot backup switching of faulty units, reducing refrigerant charging by 18% (environmentally friendly passport standard).
· The cold and hot balance design uses plate heat exchangers to recover condensation heat for the hot water pretreatment system, increasing the comprehensive energy utilization rate to 85%.
2. Structural and material innovation
· Prefabricated polyurethane composite board with food grade inner wall (thickness 150mm) and stainless steel lining, with a smooth surface and no dead corners, supporting CIP online cleaning.
· The seismic and compressive design of the steel structure of the warehouse body has been tested through BIM simulation 100000 times of vibration, with a bearing capacity of 5000kg/m ² (meeting the requirements of heavy-duty shelves).
3. Digital management platform
· Full traceability of cold chain: Integrated temperature recorder+blockchain technology to generate electronic regulatory records that comply with FDA 21 CFR Part 11 standards.
· Energy Efficiency Analysis Dashboard: Real time monitoring of 12 indicators including compressor load, frost layer thickness, refrigerant leakage, etc., with automatic triggering of alerts for abnormal thresholds.
frequently asked questions
Q1: What are the requirements for the construction of cold storage facilities on existing slaughterhouses?
A: Can adapt to the renovation of old factories or the construction of new warehouses, requiring a ground bearing capacity of ≥ 6000kg/m ² and a pre embedded cable capacity of ≥ 3 × 120mm ²+PE line. Provide free on-site survey and renovation plan design.
Q2: How to ensure differentiated temperature and humidity requirements for different types of meat storage?
A: There are 12 independent temperature zones in the warehouse, which are controlled by electric windshields and humidity sensors, and support setting different parameters according to the shelf layer.
Q3: How to ensure the safety of personnel operation after procurement?
A: Standard explosion-proof lighting, low oxygen alarm system (automatic ventilation starts when oxygen concentration is less than 19%), and provide cold storage operation safety training courses.
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