CBFI fully automatic edible ice factory modern ice cup production line. This device combines intelligent control, modular design, and energy-saving and environmental protection technologies, aiming to help buyers achieve large-scale production, reduce operating costs, and improve product quality and safety.
Product parameters and specifications
1. Basic parameters
• Production speed: A single machine can produce 8000-12000 ice cups per hour (adjusted according to ice cup specifications).
• Energy consumption: The electricity consumption for producing 1 ton of ice is ≤ 0.8 kW · h, which is more than 35% energy-saving compared to traditional equipment.
• Applicable ice cup size: diameter 3-8cm, thickness 1-3cm (supports customized size).
• Floor area: Standard model length x width x height=6m x 3m x 2.5m (expandable to assembly line layout).
2. Core components
• Refrigeration system: using environmentally friendly refrigerants that meet international environmental standards, with a compressor life of ≥ 80000 hours.
• Molding mold: Made of food grade stainless steel material, corrosion-resistant, and supports quick disassembly and cleaning.
• Conveyor belt: food grade 304 stainless steel chain, low temperature resistant and pollution-free.
• Control system: PLC programmable logic controller, supporting remote monitoring and fault warning.
Core advantages and technological highlights
1. Efficient automation
• Fully unmanned operation: from raw material feeding, forming, transportation to packaging, the entire process is intelligently controlled, reducing manual intervention and minimizing human errors.
• Modular expansion: Equipment modules can be stacked according to production capacity requirements, making it easy to double production capacity.
2. Energy conservation and environmental protection
• Waste heat recovery technology: The waste heat generated during the refrigeration process is used to pre cool the raw water, reducing energy waste.
• Low noise design: The operating noise is ≤ 65dB, which meets the environmental standards of industrial areas and does not require additional sound insulation costs.
3. Safety and Compliance
• Fully enclosed production: The equipment is sealed to prevent dust and bacterial contamination, and meets HACCP and GMP certification requirements.
• Emergency braking system: In case of sudden power outage or malfunction, it can safely stop within 5 seconds to protect equipment and personnel safety.
Components
Optional configuration
• Ice storage upgrade: Customized large capacity ice storage.
• Intelligent sorting system: optional visual recognition sorting module, automatically removing defective ice cups.
• Packaging adapter: Provide customized conveyor belt end alignment device according to the size of the customer's packaging box.
Process Technology
1. Intelligent temperature control technology
• Accurately control the temperature difference between the water temperature and the mold temperature to ensure uniform density inside the ice cup and prevent cracking.
•Support the production demand for independent control of multiple temperature zones.
2. Modular production process
• Raw material processing: A multi-stage filtration system removes impurities from the water, ensuring the transparency and cleanliness of the ice cup.
• Molding process: High pressure water injection+rapid freezing technology, reducing molding time to 25 seconds per batch.
• Packaging linkage: seamlessly integrate with the customer's existing packaging line to achieve full process automation of "production packaging warehousing".
Why choose CBFI?
• Data driven decision-making: We provide customers with a 12-month production data monitoring report to help optimize energy consumption and production capacity.
• Full service support: from factory survey to equipment debugging, equipped with a dedicated technical team to ensure the smooth implementation of the project.
• Quick response after-sales service: With a nationwide service network, we can arrive on-site within 48 hours to handle any malfunctions and ensure production continuity.
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