Three major points of concern
1. Capacity and efficiency
The daily processing capacity of API 100 single machine can reach 8-10 tons of ice particles (calculated at 30kg/2 bags per group), and with the intelligent feeding system, it can match 90% of the mainstream ice making machine production capacity. Compared to traditional three-stage assembly lines, the number of single shift operators is reduced by 50%, and equipment space is saved by 40 square meters.
2. Quality stability
The anti water sealing technology has maintained a sealing accuracy of 0.03mm after 20000 cycles of testing, meeting the sealing requirements for ice bags stored at -25 ℃. The sealing strength detection system monitors in real-time, automatically removes abnormal packages, and the annual customer complaint rate is less than 0.2%. The size error control of packaging bags is ± 1.5mm, significantly better than the industry average of 3.2mm.
3. Whole life cycle cost
Modular design enables rapid replacement of key components, with an average failure interval increased to 2000 hours (industry average of 1500 hours). The standard intelligent diagnostic system can predict over 70% of potential faults, with a spare parts warehouse coverage rate of 99%. The nationwide network has a 4-hour response commitment to ensure continuous production.
The procurement value of functional design
Intelligent linkage system (purchaser's interests: compatibility and scalability)
• Feeding mechanism: Adopting dual channel vibration screening technology, it can process ice particles with a particle size of 3-8mm, increase the tolerance for mixed impurities to 8%, and reduce the screening cost of the previous process.
• Dynamic weighing module: dual scale body alternating feeding design, accuracy ± 5g, supports ± 3% weight compensation function, adapts to changes in ice particle density. A case study of a frozen food enterprise shows that it reduces the amount of ice bag waste caused by overweight by 2.3 tons annually.
• Bag making and molding: The patented folding guide system ensures consistency in bag shape, coupled with hot melt temperature zone control, reducing bag switching time to 90 seconds (traditional equipment takes 5 minutes).
Customized adaptation solutions for application scenarios
1. Cold chain logistics center
In response to the loading requirements of Japanese refrigerated trucks, API 100 can customize the "ice pack pre inflation" function, which increases the expansion rate of ice packs by 30% and increases the loading capacity of a single box by 15%. Cooperate with automatic palletizing robots to achieve unmanned operation throughout the entire process.
2. Fresh e-commerce hub
Through the "intelligent counting - code spraying - visual inspection" three in one module, the following can be achieved:
• Automatic printing production batch+logistics tracking code
• Surface defect AI detection (recognition rate 99.2%)
• Integrate with WMS system to automatically generate electronic quality inspection reports
Compared to mainstream models in the market, API 100 builds competitive advantages in three key dimensions:
1. Process integration: The only model that achieves a fully enclosed process of "bag making filling sealing", reducing the loss of ice particle oxidation
2. Data interconnection capability: Standard OPC UA interface, can be connected to MES system for real-time monitoring of OEE (Equipment Overall Efficiency)
3. Service response speed: Regional spare parts center+remote diagnostic system, shortening on-site service arrival time
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